Components
Special Technologies
ORGANIC FARMING :: Composting  

Biodynamic Farming
Biofertilizers Technology
Composting
Vermicompost
Coir Compost
Panchakavya
Dasakavya
Effective Microorganism
Recycling of Farm Waste

Composting

1. Composting - an overview

2. Crop Residue Composting

3. Sugarcane Trash Composting

4. Value addition of Poultry Waste through Composting Technology


1. Composting - an overview

Composting is the natural process of 'rotting' or decomposition of organic matter by microorganisms under controlled conditions. Raw organic materials such as crop residues, animal wastes, food garbage, some municipal wastes and suitable industrial wastes, enhance their suitability for application to the soil as a fertilizing resource, after having undergone composting.

Compost is a rich source of organic matter. Soil organic matter plays an important role in sustaining soil fertility, and hence in sustainable agricultural production. In addition to being a source of plant nutrient, it improves the physico-chemical and biological properties of the soil. As a result of these improvements, the soil:

(i) becomes more resistant to stresses such as drought, diseases and toxicity;
(ii) helps the crop in improved uptake of plant nutrients; and
(iii) possesses an active nutrient cycling capacity because of vigorous microbial activity.

These advantages manifest themselves in reduced cropping risks, higher yields and lower outlays on inorganic fertilizers for farmers.

Dung and urine produced by animals per day

Animal

Urine
 (ml / kg live wt)

Quantity of dung (Kg) per day

Horse

3-18

9-18

Cattle

17-45

18-30

Buffaloes

20-45

25-40

Sheep and goats

10-40

1-2.5

Pigs

5-30

3-5

Poultry

-

2.5-3.5

Nutritive value of animal solid and liquid excreta

Animal

Dung (mg/g)

Urine (%)

 

N

P

K

N

P

K

Cattle

20-45

4-10

7-25

1.21

0.01

1.35

Sheep and goat

20-45

4-11

20-29

1.47

0.05

1.96

Pig

20-45

6-12

15-48

0.38

0.1

0.99

Poultry

28-62

9-26

8-29

-

-

-

Why composting is necessary?

  • The rejected biological materials contain complex chemical compounds such as lignin, cellulose, hemicellulose, polysaccharides, proteins, lipids etc.
  • These complex materials cannot be used as such as resource materials.
  • The complex materials should be converted into simple inorganic element as available nutrient.
  • The material put into soil without conversion will undergo conversion inside the soil.
  • This conversion process take away all energy and available nutrients from the soil affecting the crop.
  • Hence conversion period is mandatory.

Advantages of Composting

  • Volume reduction of waste.
  • Final weight of compost is very less.
  • Composting temperature kill pathogen, weed seeds and seeds.
  • Matured compost comes into equilibrium with the soil.
  • During composting number of wastes from several sources are blended together.
  • Excellent soil conditioner
  • Saleable product
  • Improves manure  handling
  • Redues the risk of pollution
  • Pathogen reduction
  • Additional revenue.
  • Suppress plant diseases and pests.
  • Reduce or eliminate the need for chemical fertilizers.
  • Promote higher yields of agricultural crops.
  • Facilitate reforestation, wetlands restoration, and habitat revitalization efforts by amending contaminated, compacted, and marginal soils.
  • Cost-effectively remediate soils contaminated by hazardous waste.
  • Remove solids, oil, grease, and heavy metals from stormwater runoff.
  • Capture and destroy 99.6 percent of industrial volatile organic chemicals (VOCs) in contaminated air.
  • Provide cost savings of at least 50 percent over conventional soil, water, and air pollution remediation technologies, where applicable.

Drawbacks of Using Composts
Agricultural use of composts remains low for several reasons:

  • The product is weighty and bulky, making it expensive to transport.
  • The nutrient value of compost is low compared with that of chemical fertilizers, and the rate of nutrient release is slow so that it cannot usually meet the nutrient requirement of crops in a short time, thus resulting in some nutrient deficiency
  • The nutrient composition of compost is highly variable compared to chemical fertilizers.
  • Agricultural users might have concerns regarding potential levels of heavy metals and other possible contaminants in compost, particularly mixed municipal solid wastes. The potential for contamination becomes an important issue when compost is used on food crops.
  • Long-term and/or heavy application of composts to agricultural soils has been found to result in salt, nutrient, or heavy metal accumulation and may adversely affect plant growth, soil organisms, water quality, and animal and human health

Composting organic materials with high lignin content - lime treatment

  • By adding organic wastes such as sawdust, wood shavings, coir pith, pine needles, and dry fallen leaves, while preparing organic waste mixtures for composting, one can ensure that the compost produced contains sufficient and long-lasting humus. However, gardeners often find that where they use lignin-rich plant materials, the compost does not ripen rapidly. A technique for making good compost from hard plant materials involves mixing lime in a ratio of 5 kg per 1000 kg of waste material. Lime can be applied as dry powder or after mixing with a sufficient quantity of water. Treatment with lime enhances the process of decomposition of hard materials.
  • Liming can enhance the humification process in plant residues by enhancing microbial population and activity and by weakening lignin structure. It also improves the humus quality by changing the ratio of humic to fulvic acids and decreases the amount of bitumen, which interferes with the decomposition process. Instead of lime, powdered phosphate rock can be used in a ratio of 20 kg per 1 000 kg of organic waste. Phosphate rock contains a lot of lime. The phosphates and micronutrients contained in phosphate rock make composts rich in plant nutrients.
Composting weeds
  • This method has been developed for composting weeds such as parthenium, water hyacinth (Eichornia crassipes), cyperus (Cyperus rotundus) and cynodon (Cynodon dactylon).

Materials Required

  • 250 g of Trichoderma viride and Pleurotus sajor-caju consortia, and 5 kg of urea. An elevated shaded place is selected, or a thatched shed is erected. An area of 500 cm × 150 cm is marked out. The material to be composted is cut to 10-15 cm in size. About 100 kg of cut material is spread over the marked area. About 50 g of microbial consortia is sprinkled over this layer. About 100 kg of weeds are spread on this layer. One kilogram of urea is sprinkled uniformly over the layer. This process is repeated until the level rises to 1 m. Water is sprinkled as necessary to maintain a moisture level of 50-60 percent. Thereafter, the surface of the heap is covered with a thin layer of soil. The pile requires a thorough turning on the twenty-first day. The compost is ready in about 40 days.

Compost enrichment

Farm compost is poor in P content (0.4-0.8 percent). Addition of P makes the compost more balanced, and supplies nutrient to micro-organisms for their multiplication and faster decomposition. The addition of P also reduces N losses. Compost can be enriched by:

  • Application of superphosphate, bonemeal or phosphate rock: 1 kg of superphosphate or bonemeal is applied over each layer of animal dung. Low-grade phosphate rock can also be used for this purpose.
  • Use of animal bones: these can be broken into small pieces, boiled with wood ash leachate or lime water and drained, and the residue applied to the pits. This procedure of boiling bones facilitates their disintegration. Even the addition of raw bones, broken into small pieces and added to the pit, improves the nutrient value of compost significantly.
  • Wood ash waste can also be added to increase the K content of compost.
  • Addition of N-fixing and P-solubilizing cultures (IARI, 1989): The quality of compost can be further improved by the secondary inoculation of Azotobacter, Azospirillum lipoferum, and Azospirillum brasilence (N-fixers); and Bacillus megaterium or Pseudomonas sp. (P solubilizers). These organisms, in the form of culture broth or water suspension of biofertilizer products, can be sprinkled when the decomposing material is turned after one month. By this time, the temperature of the compost has also stabilized at about 35 °C. As a result of this inoculation, the N content of straw compost can be increased by up to 2 percent. In addition to improving N content and the availability of other plant nutrients, these additions help to reduce the composting time considerably.

The Benefits of Using Composts to Agriculture

Compost has been considered as a valuable soil amendment for centuries. Most people are aware that using composts is an effective way to increase healthy plant production, help save money, reduce the use of chemical fertilizers, and conserve natural resources. Compost provides a stable organic matter that improves the physical, chemical, and biological properties of soils, thereby enhancing soil quality and crop production. When correctly applied, compost has the following beneficial effects on soil properties, thus creating suitable conditions for root development and consequently promoting higher yield and higher quality of crops.

Improves the Physical Properties of Soils

  • Reduces the soil bulk density and improves the soil structure directly by loosening heavy soils with organic matter, and indirectly by means of aggregate-stabilizing humus contained in composts. Incorporating composts into compacted soils improves root penetration and turf establishment.
  • Increases the water-holding capacity of the soil directly by binding water to organic matter, and indirectly by improving the soil structure, thus improving the absorption and movement of water into the soil. Therefore, water requirement and irrigation will be reduced.
  • Protects the surface soil from water and wind erosion by reducing the soil-dispersion action of beating raindrops, increasing infiltration, reducing water runoff, and increasing surface wetness. Preventing erosion is essential for protecting waterways and maintaining the quality and productivity of the soil.
  • Helps bind the soil particles into crumbs by the fungi or actinomycetes mycelia contained in the compost and stimulated in the soil by its application, generally increasing the stability of the soil against wind and water erosion.
  • Improves soil aeration and thus supplies enough oxygen to the roots and escapes excess carbon dioxide from the root space.
  • Increases the soil temperature directly by its dark color, which increases heat absorption by the soil, and indirectly by the improved soil structure.
  • Helps moderate soil temperature and prevents rapid fluctuations of soil temperature, hence, providing a better environment for root growth. This is especially true of compost used as a surface mulch.

Enhances the Chemical Properties of Soils

  • Enables soils to hold more plant nutrients and increases the cation exchange capacity (CEC), anion exchange capacity (AEC), and buffering capacity of soils for longer periods of time after composts are applied to soils. This is important mainly for soils containing little clay and organic matter.
  • Builds up nutrients in the soil. Composts contain the major nutrients required by all plants [N,P,K, calcium (Ca), magnesium(Mg), and S] plus essential micronutrients or trace elements, such as copper (Cu), zinc (Zn), iron (Fe), manganese (Mn), boron (B), and molybdenum (Mb).
  • The nutrients from mature composts are released to the plants slowly and steadily. The benefits will last for more than one season.
  • Stabilizes the volatile nitrogen of raw materials into large protein particles during composting, thereby reducing N losses.
  • Provides active agents, such as growth substances, which may be beneficial mainly to germinating plants.
  • Adds organic matter and humus to regenerate poor soils.
  • Buffers the soil against rapid changes due to acidity, alkalinity, salinity, pesticides, and toxic heavy metals.

Improves the Biological Properties of Soils

  • Supplies food and encourages the growth of beneficial microorganisms and earthworms.
  • Helps suppress certain plant diseases, soil borne diseases, and parasites.
  • Research has shown that composts can help control plant diseases (e.g. Pythium root rot, Rhizoctonia root rot, chili wilt, and parasitic nematode) and reduce crop losses. A major California fruit and vegetable grower was able to cut pesticide use by 80% after three years of compost applications as part of an organic matter management system. Research has also indicated that some composts, particularly those prepared from tree barks, release chemicals that inhibit some plant pathogens. Disease control with compost has been attributed to four possible mechanisms:
  • 1) successful competition for nutrients by beneficial microorganisms;
    2) antibiotic production by beneficial microorganisms;
    3) successful predation against pathogens by beneficial microorganisms;
    4) activation of disease-resistant genes in plants by composts; and
    5) high temperatures that result from composting kill pathogens.
  • Reduces and kills weed seeds by a combination of factors including the heat of the compost pile, rotting, and premature germination.

Economic and Social Benefits of Composting

The economic and social benefits of composting include the following:

  • Brings higher prices for organically grown crops.
  • Composting can offer several potential economic benefits to communities:
  • Extends current landfill longevity and delays the construction of a more expensive replacement landfill or incinerator.
  • Reduces or avoids landfill or combustor tipping fees, and reduces waste disposal fees and long-distance transportation costs.
  • Offers environmental benefits from reduced landfill and combustion use.
  • Creates new jobs for citizens.
  • Produces marketable products and a less-cost alternative to standard landfill cover, artificial soil amendments, and conventional bioremediation techniques.
  • Provides a source of plant nutrients and improves soil fertility; results in significant cost savings by reducing the need for water, pesticides, fungicides, herbicides, and nematodes.
  • Used as an alternative to natural topsoil in new construction, landscape renovations, and container gardens. Using composts in these types of applications is not only less expensive than purchasing topsoil, but it can also often produce better results when establishing a healthy vegetative cover.
  • Used as mulch for trees, orchards, landscapes, lawns, gardens, and makes an excellent potting mix. Placed over the roots of plants, compost mulch conserves water and stabilizes soil temperatures. In addition, it keeps plants healthy by controlling weeds, providing a slow release of nutrients, and preventing soil loss through erosion.

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2. Crop Residue Composting

Crop residues are the non-economic plant parts that are left in the field after harvest. The harvest refuses include straws, stubble, stover and haulms of different crops.  Crop remains are also from thrashing sheds or that are discarded during crop processing. This includes process wastes like groundnut shell, oil cakes, rice husks and cobs of maize, sorghum and cumbu. The greatest potential as a biomass resource appears to be from the field residues of sorghum, maize, soybean, cotton, sugarcane etc. In Tamil Nadu 190lakh tones of crop residues are available for use. These residues will contribute 1.0 lakh ton of nitrogen, 0.5 lakh ton of phosphorusand2.0 lakh tons of potassium. How ever crop residues need composting before being used as manure.

Waste collection

Crop residues accumulated in different locations are to be brought to compost yard. The compost yard is located in anyone corner of the farm with accessibility via good road. Water resource should also be available in sufficient quantity. The crop residues that are brought to compost yard should be heaped in one corner for further processing.

Shredding of waste materials

Particle size is one of the factors that influence the composting. It is advisable to shred all the crop residues that are used for composting. Shredding the waste manually is labour intensive. Shredder machine can be employed to shred all the crop residue biomass. Particle size of 2 to 2.5 cm is recommended for quick composting.

Mixing of green waste and brown waste

Carbon and nitrogen ratio decides the initiation of composting process. If C:N ratio is wide (100:1) composting will not take place. Narrow C:N ratio of 30:1 is ideal for composting. To get a narrow C:N ratio, carbon and nitrogen rich material should be mixed together. Green coloured waste materials like glyricidia leaves, parthenium, freshly harvested weeds; sesbania leaves are rich in nitrogen, whereas brown coloured waste material like straw, coir dust, dried leaves and dried grasses are rich in carbon. In any composting process these carbon and nitrogen rich material is to be mixed together to make the composting quicker rather than putting green waste alone or brown color waste alone for composting. Animal dung is also a good source of nitrogen. While making heap formation, alternative layers of carbon rich material, animal dung and nitrogen rich material are to be heaped to get a quicker result in composting.

Compost heap formation

Minimum 4 feet height should be maintained for composting. The composting area should be elevated one and have sufficient shade. While heap formation, all the crop residues should be mixed together to form a heterogeneous material rather than a single homogenous material. Alternate layers of carbon and nitrogen rich material with intermittent layers of animal dung are essential. After heap formation the material should be thoroughly moistened.

Bioinputs for composting

TNAU Biomineralizer consortium contains groups of microorganisms, which accelerate the composting process. If this inoculum is not added to the composting material, natural microorganisms establish on the waste material on its own and do the composting work. This process takes longtime. But if external source of inoculums is added, the microbial activity starts earlier and composting period will be reduced.

For one ton of crop wastes 2 kg of TNAU Biomineralizer is recommended. This two kg Biomineralizer should be mixed with 20 liters of water and made slurry. When the compost heap is formed in between layers the slurry should be inoculated, so that it mixes with the waste material thoroughly for uniform coating of microorganism on the waste material. Cow dung slurry is also a good source for microbial inoculum. But it carries unwanted microorganisms also which may compete with composting organism. But when TNAU Biomineralizer is not available, cow dung slurry is a good source material. For one ton crop residues40 kg fresh cow dung is required. This 40 kg fresh cow dung is mixed with 100litres of water and it should be thoroughly poured over the waste material. Cow dung slurry acts as nitrogen source as well as source of microbial inoculum.

Aerating the compost material

Sufficient quantity of oxygen should be available inside the compost heap. For this external air should be freely get in and comes out of the material. Normally to allow the fresh air to get inside, the compost heap should be turned upside down, once in fifteen days. In this process top layer comes to bottom and bottom layer goes to top. This process also activates the microbial process and compost process is hastened. In some cases air ventilating pipe maybe inserted vertically and horizontally, to allow the air to pass through. The wood chip that is available as waste in wood processing industry may also be used as bulking agent in the composting process. This bulking agent gives more air space to the compost material.

Moisture maintenance

Throughout the composting period 60% moisture should be maintained. On any situation, compost material should not be allowed to dry. If the material becomes dry, all the microorganisms present in the crop residues will die and the compost process gets affected.

Compost maturity

Volume reduction, black colour, earthy odor, reduction in particle size are all the physical factors to be observed for compost maturity. After satisfying with the compost maturity index, the compost heap can be disturbed and spread on the floor for curing. After curing for one day, the composted material is sieved through 4 mm sieve to get uniform composted material. The residues collected after composting has to be again composted to finish the composting process.

Compost enrichment

The harvested compost should be heaped in a shade, preferably on a hard floor. The beneficial microorganisms like Azotobacter or Azospirillum, Pseudomonas, Phosphobacteria (0.2%) and rock phosphate (2%) have to be inoculated for one ton of compost. Forty per cent moisture should be maintained for the maximum growth of inoculated microorganism. This incubation should be allowed for 20 days for the organism to reach the maximum population. Now the compost is called as enriched compost. The advantage of enriched compost over                   normal compost is the quality manure with higher nutrient status with high number of beneficial microorganisms and plant growth promoting substances.

Nutritive value of Biocompost

The nutritive value of Biocompost varies from lot to lot because of varying input materials. But in general Biocompost contains all the macro and micro nutrients required for crops, which is given in the following table.  Even though the quantity available is low it covers all the requirements of the crop.

Nutrient content of biocompost prepared from different crop residues

Biocompost

Nutrient content (%)

Nitrogen

Phosphorous

Potash

Animal refuse

Cattle dung

0.3 - 0.4

0.1 – 0.2

0.1 – 0.3

Horse dung

0.4 – 0.5

0.3 – 0.4

0.3 – 0.4

Sheep dung

0.5 – 0.7

0.4 – 0.6

0.3 - 0.1

Night soil

1.0 – 1.6

0.8 – 1.2

0.2 – 0.6

Poultry manure

1.8 – 2.2

1.4 – 1.8

0.8 – 0.9

Sewage sludge

2.0 – 3.5

---

---

Cattle urine

0.9 – 1.2

Trace

0.5 – 1.0

Horse urine

1.2 – 1.5

Trace

1.3 – 1.5

Sheep urine

1.5 – 1.7

0.1 – 0.2

0.1 – 0.3

Wood Ash

Ash coal

0.73

0.45

0.53

Ash wood

0.1 – 0.2

0.8 – 5.9

1.5 – 36.00

Habitation waste & factory waste

Rural compost

0.5 – 1.0

0.4 – 0.8

0.8 – 1.2

Urban compost

0.7 – 2.0

0.9 – 3.0

0.3 – 1.9

Farmyard manure

0.4 – 1.5

0.3 – 0.9

2.0 – 7.0

Straw and stalk

Pearl millet

0.65

0.75

2.50

Cotton

0.44

0.10

0.66

Banana pseudo stem

0.61

0.12

1.00

Sorghum

0.40

0.23

2.17

Maize

0.42

1.57

1.65

Paddy straw

0.36

0.08

0.71

Tobacco

1.12

0.84

0.80

Pigeon pea

1.10

0.58

1.28

Sugarcane trash

0.53

0.10

1.10

Wheat

0.53

0.10

1.10

Tobacco dust

1.10

0.31

0.93

The common manurial value of different biocompost prepared from different substrate is given below.

Benefits of Biocompost

  • Quality and enriched manure from the crop and animal residues available in the farm. The manure contains both nutrients and beneficial microorganisms.
  • There is improvement in the physical, chemical and biological properties of the soil due to regular addition of biocompost.
  •  Quality products will be obtained from the crop due to improvement in the soil fertility status.
  • Soil organic matter content increased and soil biodiversity also improved due to enhanced soil organic matter content.

Compost application

Organic manures are highly regarded as good source of material to maintain soil health and increasing soil organic carbon content. Organic manures cannot be equated with inorganic fertilizers. But organic manures deliver all the nutrients to the soil but with little quantity. For one hectare of land 5 tons of enriched biocompost is recommended. It can be used as basal application in the field before taking up planting work.

Limitation in Biocompost application

  • While preparing the Biocompost, it should be ensured that the material is composted thoroughly.
  • If the materials are not fully composted, the material should be sieved through 4 mm sieve and sieved material will be taken as well as composted one. The residues will be put back for another round of composting.
  • It is better avoid woody material like heavy branches from pruned trees and other wooden materials. It will take long time and it interferes with other material for composting.

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3. Sugarcane Trash Composting

Sugarcane produces about 10 to 12 tonnes of dry leaves per hectare per crop. The detrashing is done on 5th and 7thmonth during its growth period. This trash contains 28.6%-organic carbon, 0.35 to 0.42% nitrogen, 0.04 to 0.15%  phosphorus, 0.50 to 0.42% potassium. The sugarcane trash incorporation in the soil influences physical, chemical and biological properties of the soil. There is a reduction in soil EC, improvement in the water holding capacity, better soil aggregation and thereby improves porosity in the soil. Sugarcane trash incorporation reduces the bulk density of the soil and there is an increase in infiltration rate and decrease in penetration resistance. The direct incorporation of chopped trash increases the availability of nutrients leading to soil fertility. Sugarcane trash can be easily composted by using the fungi like Trichurus, Aspergillus, Penicillium and Trichoderma. Addition of rock phosphate and gypsum facilitates for quicker decomposition.

Sugarcane trash composting

Collection of trash

The detrashed material has to be pooled together and transported to the compost yard. If no compost yard is available to farmer, anyone of the corner area in the sugarcane field itself can be used for making composting. There is no necessity to make a pit for composting. Composting can be done above the soil.

Sugarcane trash is lengthy one. Handling and heaping the trash will be more cumbersome. It is recommended to shred the waste into small particles. This process reduces the volume of material, increases the surface area of the waste. If the waste material contains more surface area, more microorganisms work effectively on the surface and degradation will be faster. Shredder is the ideal instrument to shred all the sugarcane trash. Chop cutter machine can also be used for this purpose. If no machinery is available manual shredding is recommended. Without shredding the composting process will take long time.

Inputs for composting

(a) Microbial consortium

TNAU biomineralizer is the consortium of microorganism recommended for composting all the agro wastes. For one ton of trash, two kg inoculums are recommended. Without the inoculation of microbial consortium, the composting process will take its own time. The alterative source required microorganism for composting is cow dung slurry. But in the cow dung slurry the required population of microorganism for composting is low and they have to compete with other microorganisms present in the cow dung for survival. In TNAU biomineralizer, only the required microorganism meant for composting alone is present with high population. Therefore it is recommended to go for TNAU biomineralizer.

(b) Animal dung

Animal dung or fresh poultry litter can be used as a source of nitrogen to reduce the C:N ratio. For one ton of sugarcane trash 50 kg fresh dung is recommended. The dung can be mixed with 100 litres of water and thoroughly mixed with sugarcane trash. Rock phosphate at 5 kg I ton waste can be added to increase the phosphorus content of the compost.

Making heap formation

After mixing all the inputs with sugarcane trash, heap should be formed with a minimum height of 4 feet. This height is required to generate more heat in the composting process, and the generated heat will be retained long time inside the material.

Turning the compost material

The compost material should be turned periodically once in 15daysto allow more aeration inside the material. In the turning process, bottom layer comes to top and top layer comes to bottom. So that uniform composting will occur.

Moisture control

Throughout the composting period 60% moisture should be maintained. If composting material is allowed to dry, all the established microorganisms get killed and composting process will be terminated. Moisture maintenance is the critical factor for good composting.

Compost maturity

Volume reduction, earthy odor, brownish black colour and reduction in particle size are important parameters to be observed for assessing compost maturity. Once the compost attained the maturity, the compost heap should be disturbed and spread the material for curing. After 24 hrs the composted material can be sieved through 4 mm sieve to get uniform compost material. The residues available after sieving will be recycled to the next composting batch for further composting.

Nutritive value of sugarcane trash compost

Sugarcane trash compost contains 0.5% nitrogen, 0.2% phosphorus and 1.1% potassium, in addition to micronutrients traces. Sugarcane trash compost is a good source of nutrients for sugarcane crop.

Compost application

The enriched compost can be applied at the rate of 5 tons per hectare, as basal application to the field. Whatever the compost derived from sugarcane trash, it can be ploughed back into sugarcane field to enrich the soil.

Limitations in compost making and usage

  • The detrashed material should be shredded into small pieces for quicker composting.
  • If the detrashed materials are put as such for composting, it requires longer time and uniform composting cannot be obtained.
  • Many farmers don't have separate land for composting the sugarcane trash. In that case shredding and in-situ composting inside the sugarcane field can be done.

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4. Value addition of Poultry Waste through Composting technology

Poultry industry is one of the largest and fastest growing livestock production systems in the world. In India, there are about 3430 million populations of poultry with a waste generation of 3.30 million tonnes per year. The localized nature of poultry production also means that it can represent a large percentage of the agricultural economy in many states or regions. Although economical and successful, the poultry industry is currently facing with a number of highly complex and challenging environmental problems, many of which are related to its size and geographically concentrated nature. From an agricultural perspective, poultry wastes playa major role in the contamination of ground water through nitrate nitrogen. Also, the eutrophication of surface water due to phosphorus, pesticides, heavy metals and pathogens present in the poultry wastes applied to soils are the central environmental issues at the present time.

Among the animal manures, poultry droppings have higher nutrient contents. It has nitrogen (4.55 to 5.46 %), phosphorus (2.46 to 2.82 %), potassium (2.02 to 2.32 %), calcium (4.52 to 8.15 %), magnesium (0.52 to 0.73 %) and appreciable quantities of micronutrients like Cu, Zn, Fe, Mn etc. In addition to this cellulose (2.26 to 3.62%), hermicellulose (1.89 to 2.77 %) and lignin (1.07 to 2.16 %) are also present in poultry waste. These components upon microbial action can be converted to value added compost with high nutrient status. In poultry droppings, nearly 60%of nitrogen which is present as uric acid and urea is lost through ammonia volatilization by hydrolysis. This loss of nitrogen reduces the agronomic value of the product, besides causing atmospheric pollution. Composting with amendment seems promising in conservation of nitrogen in poultry droppings. Nitrogen in poultry waste can be effectively conserved by composting with suitable organic amendment. The technologies developed will be highly useful to the poultry farmers.

Technology for composting of poultry wastes

1. Preparation of poultry waste compost using paddy straw

Inputs required

  • Poultry droppings
  • Paddy straw
  • Pleurotus sajor-caju

A known quantity of fresh poultry droppings is to be collected and mixed thoroughly with chopped paddy straw (< 2 cm size) @ 1:1.25 ratio so as to attain a C/Nratio of 25 to 30 which is considered to be optimum for composting. Pleurotus sajor-caju is inoculated @ 5 packets (250 g each) per tonne of substrate. The poultry waste and paddy straw mix should be heaped under shade. The moisture content of the heap should be maintained at 50 to 60%. Periodical watering should be done once in 15 days and turning should be given on 21st, 35th and 42ndday of composting (avoid turning during first 3 weeks of composting). Within a period of 50 days, materials are converted to matured compost with the following nutrient contents;

N

:

1.89 %

P

:

1.83%

K

:

1.34%

C/N

:

12.20%

II. Preparation of poultry waste compost using coir pith

Inputs required

  • Poultry droppings
  • Coirpith
  • Pleurotus sajor-caju

a. Collection of poultry waste from caged system

A layer of 5 cm sea sand and 10cm coir pith should be spread in the manure collection pit of caged system where the poultry droppings are allowed to settle. Dry coir pith should be applied periodically as per the table given below. After a period of three months, the partially degraded coir pith and poultry droppings mix can be transferred to compost yard and heaped under shade.

Days

Quantity of Poultry Droppings (PD) excreted (kg)

Quantity of Coir Pith (CP) to be applied (for 1000 birds) (kg)

Application rate PD : CP ratio

1

70

105.0

1 : 1.50

1-7

490

735.0

1 : 1.50

7-14

490

735.0

1 : 1.50

14-21

490

612.5

1 : 1.25

21-28

490

612.5

1 : 1.25

28-35

490

490.0

1 : 1.00

35-42

490

490.0

1 : 1.00

42-49

490

367.5

1 : 1.75

49-56

490

367.5

1 : 1.75

56-63

490

245.0

1 : 1.50

63-70

490

245.0

1 : 1.50

70-77

490

122.5

1 : 1.25

77-84

490

122.5

1 : 1.25

84-91

490

-

-

b. Collection of poultry waste from deep litter system

Dry fiber free coir pith is spread as a layer to a height of 5 to 10cm on the floor of the poultry production unit. The birds are grown on this coir pith bed and the droppings are collected in the coir pith. After a period of three months, partially degraded coir pith containing poultry droppings and feathers are shifted to the compost yard and heaped under shade.

c. Method of composting poultry waste with coir pith

A known quantity of the poultry waste as collected above along with coir pith is inoculated with Pleurotus sajor-caju @ 2 packets per tonne of waste in order to speed up the composting process. This mixer should be placed under shade as heap. The moisture content of the heap should be maintained at 50 to 60%. Periodical turning must be given on 21 th, 28 th and 35 th days of composting. Another two packets of Pleurotus sajor-caju is to be added during turning given on the 28thday of composting. Good quality compost will be attained after 45thday of composting. The nutrient contents of the composts of poultry litter collected from caged system and deep litter systems are as below;

Nutrient

Caged system manure

Deep litter system manure

Nitrogen (%)

2.08

2.13

Phosphorous (%)

2.61

2.40

Potassium (%)

2.94

2.03

C:N ratio

13:1

14:1

Points to be remembered

  • Elevated shady place is highly suitable.
  • Within a period of 10 to 15 days, the temperature of the heap will raise to maximum. If the temperature drops below 50 ºC, the heaps should be spread and moistened with water to bring the moisture content to 60%.
  • Colour of the compost will turn from brown to black.
  • The matured compost will be odourless.
  • The volume of the compost heap will be reduced to 1/3.
  • Temperature of the heap will be same as the ambient air temperature and stable.
  • Matured compost will be light and fine textured.
  • Moisture content of the heap can be measured using moisture meter or by taking handful of compost from the heap and squeezing it with the fingers. If excess water drips out from the compost, then it is considered to have >60 % moisture. If small quantity of water oozes out as drops, then moisture content is considered to be optimum i.e., at 60%.
  • Each compost heap should have a minimum of one tonne to retain the heat for post decomposition.

Value

Animal manures especially poultry manure are rich in N and the nutrient value of the manure is reduced by loss of N through ammonia volatilization and denitrification. Good quality poultry manure can be obtained by mixing the poultry waste with selective carbonaceous material such as coirpith and inoculation with suitable microorganism. It can be used as an eco-friendly technique for the conversion of poultry waste into valuable compost.

Benefits

Poultry wastes contain higher concentrations of nitrogen, calcium and phosphorus than wastes of other animal species and the presence of nutrients provides more incentive for the utilization of this resource. The loss of nitrogen from poultry droppings can be effectively conserved by composting with coir pith and serves as a good source of organic nutrients to agricultural fields. To make the organic nutrients present in poultry waste available to plants, the waste has to be composted suitably to minimize the volatilization of ammonia.

Applications

This technology is widely suitable and applied to the poultry farmers to utilize the solid waste in an effective manner. The poultry waste compost will be a very good organic manure@6 ton / ha for all the crops.

Limitations

The uninterrupted availability of the raw materials has to be ensured for continuous production on a commercial scale.

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Source

Mahimairaja,S., P.Dooraisamy, A.Lakshmanan, G.Rajannan, C.Udayasoorian and S.Natarajan.2008.Composting technology and organic waste utilization in Agriculture.A.E.Publications, P.N.Pudur, Coimbatore=641 041

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